Candidate

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First Name: Prince
E-Mail Address: princechristian034@gmail.com
Country: Country
Phone: +91 9998632612
Current Job Designation: Sr. Quality Executive
Job Designation Applying For: Assistant manager/ Manager
Total Years of Experience: 9+
Copy your Resume / CV in this box: Curriculum Vitae
Prince B. Christian
(M) +91 9998632612, +91 8200758014 | princechristian034@gmail.com
https:/ www.linkedin.com/in/prince-christian-32299b12

Seeking a career opportunity in Quality Assurance, Quality Control, and New Product Development
where I can leverage my extensive experience and expertise to contribute to the organization's success
and drive continuous improvement. Dedicated to achieving excellence in all endeavors, I aim to enhance
operational efficiency, ensure product quality, and foster a culture of innovation and growth.
PROFESSIONAL SUMMARY
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9+ Years in Quality Assurance, Control & New Product Development (Automotive, Chemical, Insulation Industries)
Proven track record of enhancing Quality Management Systems and achieving key industry certifications.
Expertise in IATF 16949, IMS, PFMEA, PPAP, APQP, SPC, MSA, 8D, RCA & Supplier Quality
Strong in customer complaint resolution, audit management, QMS implementation, and process optimization
Proficient in 6S, Kaizen, Poka-Yoke, Six Sigma methodologies, and Lean Manufacturing

WORK EXPERIENCE
1) Senior Executive (QA-QC)
Roxul Rockwool Insulation India Pvt. Ltd. | Dahej, Bharuch | Sep 2023 â€" Present
(Manufacturer of stone wool insulation for GBI/industrial/Marin applications)
❖ Key Tasks Handled Across the Tenure,
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Enhanced the Quality Management System (QMS) within the organization.
Achieved new certifications for organization (NABL 17025, JIS 9508, ESL, BIS and ISO 14001).
Managed "Fit for Purpose" projects, resulting in cost savings of 48.6k euros in 2024.
Handled customer complaints, reducing valid complaints/claims from 7 to 2, thereby improving customer
satisfaction.

❖ Role’s contribution:
Customer Service and Quality Assurance
â–ª Ensured alignment of leading indicators to prevent customer complaints and claims.
â–ª Ensured quality processes followed the established plan across the supply chain.
â–ª Ensured adequacy and maintenance of Quality Management Systems (ISO 9001, ISO 14001, ISO 45001).
â–ª Conducted analytical evaluations and implemented improvements through Root Cause Analysis (RCA).
â–ª Developed RM/PM suppliers through supplier evaluation & conduct supplier audit as per plan.

Quality Management and Audits
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Managed QMS organization-wide as coordinator, collaborating with other departments.
Led internal and external audits (customer, Supplier/vendor, certifying bodies & TPI).
Monitored targets and management review assignments regularly.

Product Testing and Compliance
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Conducted product testing as per ITP
Implemented corrective actions and ensured compliance with Non-Conformances and Customer Complaints.
Evaluated incoming goods and finished products following control procedures.

Customer Relations and Quality Certifications
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Addressed and integrated customer-specific requirements to enhance customer satisfaction.
Secured implementation and rights to use quality marks/certificates for finished goods (CE, UL, BV MODE II, KRS,
DNV, ABS, FM, NABL).

Cost Savings and Productivity Improvements:
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Proposed and implemented cost-saving activities every quarter. (Save 48.6k euro/year - 2024)
Reduced product testing costs through develops alternate test facility.

Training and Shift Management:
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Trained staff on Quality Systems.
Managed shifts and allocated manpower effectively.

2) Senior Engineer (QA)
Gujarat Fluorochemicals Ltd. | Jolva, Bharuch | Jan 2023 â€" Sep 2023

(Fluoropolymers for automotive/chemical industries)
❖ Key tasks handled across the tenure,
â–ª implementing AIAG & VDA PFMEA methodologies in manufacturing processes (FKM & Micropowder)
â–ª Successfully established and achieved IATF 16949 certification at Jolva manufacturing site, ensuring full
compliance with automotive quality standards.
â–ª Developing and executing supplier audit plans & effectively handling customer complaints to enhance customer
satisfaction.

❖ Role’s contribution:
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Develop audit plans and conduct internal audits (supplier & process audit) to drive improvement and ensure
compliance across the business.
Directly manage key QMS processes such as Supplier Management, Deviations/CAPA, and Management Review.
Communicate non-conformances resulting from internal/external audits and oversee the effectiveness of
Corrective and CAPA plans.
Collaborate across the organization to gain support for team goals and effectively manage groups of
professionals to achieve desired results.
Lead IMS & IATF 16949 certification audits and compliance in organization.
Coordinate with all departments for customer complaint handling and root cause analysis submit 8D.
Provide support to departments for quality and safety improvements through process/safety observations.
Conduct SDS training for contracted personnel.
Timely clearance of bills through SAP for all certifying bodies.
Develop and maintain required document formats and ensure document control.
Manage all quality-related issues within the manufacturing team, including internal, supplier, and customer
complaints and warranty.
Participate in the development and refinement of Design and Process Failure Mode and Effects Analysis (FMEA).

3) Quality Controller (QA/QC)
Daramic Battery Separator India Pvt. Ltd. | Dahej, Bharuch | May 2021 â€" Jan 2023
(Automotive battery separators for Exide, Amaron)

❖ Key tasks handled across the tenure,
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Implemented effective Quality Management System (QMS) and PDCA cycle in Quality Department.
Conducted 5S and ISO audits for the company.
Enhanced safety by actively participating in the safety culture focus group and Emergency Response Team (ERT).

❖ Roles Contribution:
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Maintain a safe work environment by adhering to standards and procedures (Gemba walk, ISO 45001 audits).
Assist in training production-level employees on key tools.
Collaborate on cross-functional project teams throughout all phases of the product development process.
Conduct various tests on raw, finished, semi-finished products, and packaging materials, and develop ERP
systems as per process requirements.
Proficient in various tests including Ash, COD, BOD, FTIR, XRF, Perox 60, moisture content, electrical resistance,
porosity, elongation, and shrinkage.
Ensure gauge and instrument calibration and capability through MSA as per control plan.
Develop annual audit plans and conduct internal and vendor audits.
Review, update, and maintain all specifications, work guides, and Standard Operating Procedures (SOPs).
Establish KPI’s for the quality & generate weekly status reports.
Assist Supply Chain functions in qualifying and monitoring outside manufacturers and suppliers.

4) Assistant Quality Engineer
Maxxis Rubber India Pvt. Ltd. | Sanand, Ahmedabad | Mar 2017 â€" May 2021
(Automotive tires for Honda, Suzuki, Yamaha)

❖ Key tasks handled across the tenure,
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Successfully completed a Greenfield project and developed a robust quality system across the entire plant.
Managed new product development activities from a quality perspective.
Developed and implemented quality management systems, standard operating procedures (SOPs), control plans,
and Process Failure Mode and Effects Analysis (PFMEA) according to customer requirements.
Managed QAV1 and QAV2 systems for Honda.

❖ Roles Contribution:
â–ª Maintain and manage Quality-related documents to ensure compliance with customer requirements.
â–ª Ensure calibration and MSA, maintain equipment quality standards to identify product defects effectively.
â–ª Allocate resources and plan product and process audits to ensure dispatched product is free from defect.
â–ª Conduct internal audits including Process, Product, and ISO 9001 audits.
â–ª Execute scheduled Internal Audits in MFG & supplier end as per Q Plan to enhance process and product quality.
â–ª Develop new procedures for Non-Conformances from internal and ISO audits. Proficient in 8 wastes, 5S, SPC.
â–ª Measure in-process critical characteristics and improve process capability through X-R chart analysis.
â–ª Drive continuous improvement initiatives through Quality Circle and Kaizen.
â–ª Prepare and plan PPAP submissions for new products and ECN to meet customer deadlines.
â–ª Familiarity with rubber testing machines such as tensile tester, MDR, MV, and Ozone tester.
â–ª Manage a team of 40+ personnel per shift.
â–ª Assist with Pre-Delivery Inspection operations and manage manpower.

5) Production/QA Engineer
Shree Vishwakarma Engineering Works | Ahmedabad | Jan 2016 â€" Mar 2017
(Hydraulic/PVC machinery for Pipe socketing (belling))

❖ Key tasks handled across the tenure,
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Successfully resolved issue regarding socketing of pipe at customer end by coordinating with CFT & customer.
Identify area of production where quality might be fail & taking steps to rectify the system wild preventive and
corrective actions to avoid reoccurrence.
Develop process improvements to effectively utilize equipment and materials to maximize productivity and
decrease downtime.

❖ Roles Contribution:
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Responsible for production planning and scheduling for socketing machine components.
Acquire and maintain hourly, daily and monthly production data and cycle time fulfill customer target date.
Man power development through training on weekly basis.
Handling 15+ manpower per shift.
Can manage process layout effectively manner to reduce idle time.
Engagement team members through kaizen methodology and 5's improvement activities.
Ensure machine delivered on time.
Handle day to day production issues and solve the production problem.

TRAININGS & SEMINARS
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Certified IMS Internal Auditor - Certified by Tuv Nord & submastery
Certified AutoCAD 2013.
Attending training of measurement systems analysis (MSA) by SAR 2018
Certified ERT (emergency response team) member.
Six Sigma Green belt â€" Submastery (Project â€" Zero repeated complaint in FKM)

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Software - MS Office (Power point, Excel, Word), AutoCAD
Tools MSA, SPC, PFMEA, APQP, 8D, PPAP, DMAIC
Audits: VDA 6.3, Process Audits
Lean Tools: SMED, Value Stream Mapping
Statistical Analysis: Hypothesis Testing, ANOVA, Cp/Cpk Analysis

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CIPET, AHMEDABAD (GTU) - 2016
BE in Manufacturing engineering
CGPA â€" 7.06/10
SMT. R.S. PATEL INSTITUTE OF DIPLOMA STUDIES, PATAN (GTU) - 2013
Diploma in Mechanical engineering
CGPA â€" 7.0/10
SHREE SWAMINARAYAN HIGHER SECON. (GSEB) â€" 2010
SSE (General studies)
Marks: 62.31%

SKILLS

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ERP Systems: SAP QM Module,
MFG 4.0 ERP
â–ª Data Visualization: Minitab
â–ª Cross-functional Collaboration
â–ª Stakeholder Management
â–ª Training & Mentoring
Crisis Management (ERT)
EDUCATION

PERSONAL DETAILS
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Date of Birth: 26/09/1994
Marital Status: Married
Languages Known: English, Hindi, Gujarati

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Permanent Address: D-103, Surmya
Saffire, Near Dena Bank, Motnath
Temple Road, Harni, Vadodara (390022),
Gujarat, India


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