Production Manager

On Mon Apr 01 07:38:53 2024, the following results were submitted from the "Bismillah Alhamdolillah CV" on dubai-forever.com:





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First Name: Pankaj Kumar Singh
E-Mail Address: PINKPANKAJ32@GMAIL.COM
Country: India
Phone: +919523130719
Job Position Applying For: Production Manager/Procurement/Maintenance
Current Job Title: Production Manager
Total Years of Experience: 15
Copy your Resume / CV in this box: PANKAJ KUMAR SINGH
Mechanical Engineer (+15 Years of Experience)
Doha, Qatar | +91 9523130719, +974 77821777 | pinkpankaj32@gmail.com | Indian
Professional Summary
Manufacturing and maintenance professional skilled in leading high-producing
teams and using lean manufacturing to reduce costs and increase process
efficiency. Capable of matching workers to optimal positions, improving
performance and maintaining compliance with company standards in high-volume
production settings. Well-versed in training, equipping and motivating team
members to optimize productivity and achieve organisational objectives.
Skills
Soft Skills:
Analytical Thinking
Problem Solving
Communication
Leadership
Organizational
Teamwork
Time Management
Decision Making
Adaptability
Conflict Resolution
Hard Skills:
Budgeting
Team Management
Risk Assessment
Process Improvement
Vendor Relations
Performance Evaluation
Resource Allocation
Strategic Planning
Compliance Monitoring
Data Analysis
Machine & Materials Procurements (Specially
Cr-Ni alloys for drill collar Oil & gas
Work History
Production Manager
Bin Al Sheikh Holding (Rebar Steel Division - Hot Rolling Mill)
Doha, Qatar
08/2010 - 10/2023
1. Production Planning and Scheduling: Develop production schedules and plans to ensure
timely manufacturing of steel products according to customer demands and quality
standards. Coordinate with sales, logistics, and other departments to meet production
targets.
2. Process Optimization: Continuously review and optimize production processes to improve
efficiency, reduce waste, and enhance product quality. Implement best practices and
innovative techniques to maximize output while minimizing costs.
3. Quality Assurance: Establish and enforce quality control procedures to ensure that steel
products meet industry standards and customer specifications. Conduct regular inspections
and audits to identify and address quality issues promptly.
4. Equipment Maintenance and Repair: Oversee maintenance activities for rolling mill
equipment, including preventive maintenance schedules, troubleshooting, and repairs.
Ensure that machinery and tools are properly maintained to minimize downtime and
maximize productivity.
5. Safety and Compliance: Implement safety protocols and procedures to maintain a safe
working environment for all employees. Ensure compliance with regulatory requirements
and industry standards related to occupational health and safety.
6. Team Leadership and Training: Provide leadership and guidance to production staff,
including supervisors, operators, and technicians. Foster a culture of teamwork,
accountability, and continuous improvement. Provide training and development
opportunities to enhance employee skills and performance.
7. Inventory Management: Manage inventory levels of raw materials, semi-finished products,
and finished goods to support production schedules and customer orders. Coordinate with
procurement and logistics teams to optimize inventory levels and minimize stockouts.
8. Performance Monitoring and Reporting: Monitor production metrics and key performance
indicators (KPIs) to track progress against goals and identify areas for improvement. Prepare
regular reports and presentations for senior management on production performance,
efficiency, and cost control. Controlled resources by department or project and tracked use
in SAP.
9. Customer Relations: Collaborate with sales and customer service teams to address
customer inquiries, resolve issues, and ensure customer satisfaction. Communicate
production capabilities, lead times, and other relevant information to customers as needed.
10. Continuous Improvement Initiatives: Lead or participate in continuous improvement
projects aimed at enhancing production processes, reducing costs, and increasing
profitability. Encourage employee involvement in problem-solving and idea generation to
drive innovation and efficiency gains.
By effectively managing these responsibilities, as Steel Rolling Mill Production Manager
contributes to the success and competitiveness of the steel manufacturing operation.
Production Engineer
Kalliyath Developers Pvt. Ltd. Kochi - Kerela India
08/2007 - 04/2010
Drew up production schedules and budgets for projects. Maintain a safe and clean
work environment for all employees.
Performed Poka Yoke (error proofing) where possible to prevent errors.
Installed and modified equipment to fulfill production goals. In a timely manner
without continuous overtime.
Carried out Total Productive Maintenance (TPM) to achieve high performance levels.
Carried out Failure Mode Effects Analysis (FMEAs), processed documentation and
implemented improvements.
Researched new manufacturing methods to drive efficiencies. Planned staff and
materials costs to meet production schedules. Produced reports and presented
progress at project meetings and to clients.
Established safety procedures and protocols for workers safety and to minimize
carbon footprint.
Conducted fault finding and diagnostics on complex systems. Organized plant start-up
and shut-down schedules to minimize loss of production time.
Ensure quality of all products is constantly monitored.
Ensure all employees are performing job duties in a safe manner and ensure work
environment is organized and free of hazards Ensures that the workplace is safe and
in compliance with OSHA regulations and applicable fire codes.
Identify areas of cost savings, efficiencies, and quality of product manufacturing
based on observations and evaluations of products lines
Generation of Bar Bending Schedule & Optimization with the help of
ARMAOR Software to minimize the wastage/scrap
0 007
Improved profit margins by 5% while reducing quality defect losses by 15%
Finding profitable resources of raw materials & Spare parts.
Construction Projects Accomplishments (QATAR, Doha)
1. CBQ BANK @ AL WAKRAH
2. OFFICE BUILDING @ CORNICH (COMMODER QATAR)
3. NDIA PACKAGE-61 (NEW DOHA INTERNATIONAL AIRPORT OPERATION FACILITIES)
4. NDIA PACKAGE-65 (NEW DOHA INTERNATIONAL AIRPORT OPERATION FACILITIES)
5. CBQ BANK @ AL KHERTIAT (AMAAR CONSTRUCTION)
6. CBQ BANK @ AL MESSILA (AMAAR CONSTRUCTION)
7. 03 NEW SCHOOL @ AL WAKRAH (GULF CONTRACTING)
8. ALI SHERIF VILLA @ PEARL QATAR (AMAAR CONSTRUCTION)
9. MEEZA MV2 @ QATAR FOUNDATION (HARINSA CONSTRUCTION)
10. QATAR NATIONAL MUSEUM (HYUNDAI ENGINEERING)
11. LEKHWIYA SPORT CITY (AL KHAYYAT)
12. SWISS BORING (PILE CAGES @ VARIES LOCATIONS)
13. TALEB SHAHWANI VILLA @ AL MESSILA (AL KHAYYAT)
14. UPGRADING/EXTENSION MUNTAZAH STREET (TUNNEL,FLYOVER,INTERCHANGE)
15. QATAR NATIONAL MUSEUM (HYUNDAI ENGINEERING)
16. HEALTH AND WELLNESS CENTER (DOMOPAN ETA JV)
17. RESIDETAIL BUILDING 2B+G+7 (MONTERIAL CONSTRUCTION)
18. COMMERCIAL PLAZA AND CHILDREN MALL – KATARA (ITCC)
19. ISF-CAMP (QD-SBG JV)
20. DOHA METRO-Red Line North Elevated
21. DOHA METRO RED & GREEN LINE DEPOT
1. CUT AND BENT REINFORCEMENT
2. RE-BAR IN COILS AND RE-BAR IN BARS
3. PREFABRICATED REINFORCEMENT ELEMENTS
4. THREAD RE-BAR JOINTS
5. STEEL MESHES
Education
Bachelor of Engineering: Mechanical Engineering,
Rajiv Gandhi Proudyogiki Vishwavidyalaya University - Bhopal, India
Academic Projects :
Minor Project 1. - Study of Material Handling.
Minor Project 2. - Study of Tubular Heat Ex-changer.
Major Project- P.C. Controlled Rover
Professional Training
05/2003 - 06/2007
Bokaro Steel Plant (Steel Authority of India Limited) Production & maintenance
training.
NSIC - Chennai, job oriented training "Machine Tool Technologist".(with CNC
programming & operation. CAD/CAM using I-DEAS )
OSCAM (Italia) Shearing & Bending (REBAR) Training with Electro-Mechanical
machines.
Summarized overall experience in Reinforcement/Rebars
·Ø 8 - Ø40 grade BS4449:2005 B500B (Qatar Steel)
·Ø 12- Ø40 grade ASTM A615 Grade 60 (Qatar Steel)
·Coils : Ø8, Ø10, Ø12, Ø14 , Ø16 grade BS4449:2005 B500B/ ASTM A615 Grade 60
·Re-bar : Ø 8 - Ø40 grade BS4449:2005 B500B
·Ø 12- Ø40 grade ASTM A615 Grade 60
Cages for d-walls.
Reinforcement for piles.
Other spatial elements: retaining walls, columns, lintels.
Lenton and Dextra coupling systems.
DTR, BARTEC TYPE, COLD PRESS REBAR coupling systems.
Wire diameters: from 5.0 to 12.0 (mm)
Maximum mesh dimensions: 2,400 x 6,000 (mm)
Mesh: 100 x 100 (mm), 150 x 150 (mm), 200 x 200 (mm)
Steel grade: B500A, ductility class A, yield strength = Re 500 MPa
Custom meshes
Language Driving License
Hindi (Native)
English (Advance)
Arabic(Intermediate)
India LMV driving license
Qatar LMV driving license
(International DL)
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Shabbir Kagalwala
dubai-forever.com


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106.221.240.236 (India)
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